Businesses today place heavy demands on industrial plants and machinery. Equipment is expected to operate at temperatures between -50°C and 150°C (-58°F and 302°F) without losing production or increasing maintenance costs. Notwithstanding these extremes of temperature, machines today are operated under heavier loads, run at higher speeds, with smaller oil reservoirs and at longer lubricating intervals than ever before.
Proper lubrication is vital to any operation and is determined by the “Five Rights”:
Your Original Equipment Manufacturer (OEM) together with a company representative or a technical services advisor can assist you in determining the “Five Rights” for your equipment or machinery.
VISCOSITY CLASSIFICATION OF INDUSTRIAL OILS
It was common practice in North America to define the viscosity of industrial lubricating oils in Saybolt Universal Seconds (SUS) at reference temperatures of 100°F and 210°F. However, there is now worldwide acceptance of the International Organization for Standardization’s (ISO) system for viscosity measurement in centistokes (cSt) at 40°C and 100°C.
Automotive engine and gear oils are not classified using the ISO measurement system. They continue to be described by the Society of Automotive Engineers (SAE) viscosity classifications (see Automotive Lubricants Section).
The table below shows the kinematic viscosity limits for each ISO Viscosity Grade. Each viscosity grade is 50% higher in viscosity than the preceding viscosity grade. These limits are set at a 10 percent tolerance level above and below the mid-point of a grade. Any product with a viscosity outside these tolerance levels is not a recognized ISO Viscosity Grade.
Viscosity System for Industrial Fluid LubricantsA – ASTM D2422 – 97 (2013) |
|||
---|---|---|---|
Viscosity System Grade Identification |
Mid-Point Viscosity, cSt (mm2/s) at 40.0°C |
Kinematic Viscosity Limits, cSt (mm2/s) at 40.0°C B,C |
|
|
|
min |
max |
ISO VG 2 |
2.2 |
1.98 |
2.42 |
ISO VG 3 |
3.2 |
2.88 |
3.52 |
ISO VG 5 |
4.6 |
4.14 |
5.06 |
ISO VG 7 |
6.8 |
6.12 |
7.48 |
ISO VG 10 |
10 |
9.00 |
11.0 |
ISO VG 15 |
15 |
13.5 |
16.5 |
ISO VG 22 |
22 |
19.8 |
24.2 |
ISO VG 32 |
32 |
28.8 |
35.2 |
ISO VG 46 |
46 |
41.4 |
50.6 |
ISO VG 68 |
68 |
61.2 |
74.8 |
ISO VG 100 |
100 |
90.0 |
110 |
ISO VG 150 |
150 |
135 |
165 |
ISO VG 220 |
220 |
198 |
242 |
ISO VG 320 |
320 |
288 |
352 |
ISO VG 460 |
460 |
414 |
506 |
ISO VG 680 |
680 |
612 |
748 |
ISO VG 1000 |
1000 |
900 |
1100 |
ISO VG 1500 |
1500 |
1350 |
1650 |
ISO VG 2200 |
2200 |
1980 |
2420 |
ISO VG 3200 |
3200 |
2880 |
3520 |
A This system implies no evaluation of quality.
B This system is used in ISO 3448.
C If 40°C is not the temperature used when determining the viscosity (as is sometimes the case with very viscous fluids) then the related viscosity at 40°C shall be established by using Viscosity Temperature charts found in ASTM D341.
The American Gear Manufacturers Association (AGMA) used to have a numbering system to define gear oil viscosity required for various gear lubrication applications. AGMA is currently using ISO viscosity grade classifications, but these AGMA Lubricant Numbers are still sometimes stamped on the manufacturer’s metal name plate. ISO viscosity grades and former AGMA grades are cross-referenced in the table below.
Viscosity grade requirements |
||||
---|---|---|---|---|
American National Standard |
ANSI/AGMA 9005-F16 |
|||
ISO viscosity grade |
Mid-point viscosity at 40°C mm2/s* |
Kinematic viscosity limits at 40°C mm2/s* |
Former AGMA grade equivalent |
|
|
|
min |
max |
|
ISO VG 32 |
32 |
28.8 |
35.2 |
0 |
ISO VG 46 |
46 |
41.4 |
50.6 |
1 |
ISO VG 68 |
68 |
61.2 |
74.8 |
2 |
ISO VG 100 |
100 |
90.0 |
110 |
3 |
ISO VG 150 |
150 |
135 |
165 |
4 |
ISO VG 220 |
220 |
198 |
242 |
5 |
ISO VG 320 |
320 |
288 |
352 |
6 |
ISO VG 460 |
460 |
414 |
506 |
7 |
ISO VG 680 |
680 |
612 |
748 |
8 |
ISO VG 1000 |
1000 |
900 |
1100 |
8A |
ISO VG 1500 |
1500 |
1350 |
1650 |
9 |
ISO VG 2200 |
2200 |
1980 |
2420 |
10 |
ISO VG 3200 |
3200 |
2880 |
3520 |
11 |
NOTES:
* The preferred unit for kinematic viscosity is mm2/s, commonly referred to as centistoke (cSt).
Viscosities designated by various organizations may be compared as shown in the Viscosity Equivalents table (seen below). This is strictly a viscosity comparison and should not be construed as a quality level comparison.
ISO VG – Viscosity measurement in centistokes (cSt) at 40°C.
AGMA – Viscosity grades as formerly designated by the American Gear Manufacturers Association.
SAE – Society of Automotive Engineers viscosity measurement for automotive engine and gear oils e.g. SAE 30, SAE 90, etc.
How to use the chart:
If a manufacturer requires an SAE 20 oil for a piece of equipment, go to the SAE viscosity column and follow across horizontally to the left to read an ISO VG of 46.
Comparison of ISO/AGMA/SAE Viscosities at 40˚C
NOTE:
Read horizontally.
Equivalence is in terms of viscosity at 40˚C only.
Viscosities of SAE engine oils based on a VI of 150, an estimated average of current Passenger Car Motor Oil and Heavy-Duty Engine Oil products.
Viscosities of SAE gear oils based on a VI of 130, an estimated average of current Automotive Gear products.
Viscosity limits are approximate: for precise data, consult ISO, AGMA and SAE specifications.
SAE W grades are represented only in terms of approximate 40°C viscosity. For low temperature limits, consult SAE specifications.